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Duration 21 hours
Course Outline
Foundations of WAAM and Hybrid Manufacturing
- Overview of metal additive manufacturing technologies
- Core WAAM principles and deposition techniques
- Hybrid robot-CNC strategies and current industry trends
Basics of FANUC Welding Robot Programming
- Introduction to FANUC robotic systems and the ROBOGUIDE environment
- Designing movement paths for arc welding tasks
- Managing teaching points, tool offsets, and coordinate frameworks
Planning GMAW Processes and WAAM Deposition
- Configuring Gas Metal Arc Welding (GMAW) parameters for WAAM
- Controlling wire feed rates, travel speeds, and electrical current
- Developing single-bead and multi-bead layering strategies
Coordinating HAAS CNC Systems
- Managing 5-axis worktables and part setup procedures
- Aligning references and calibrating with robotic movement paths
- Programming CNC toolpaths for hybrid finishing operations
Robot and CNC Integration Workflow
- Strategic process planning: robot-first versus CNC-first hybrid approaches
- Implementing handshaking, data communication, and synchronization methods
- Simulating and optimizing real-world process timing
Validating Processes and Troubleshooting
- Ensuring geometric accuracy and consistency in WAAM outputs
- Addressing weld defects, layer distortion, and post-processing requirements
- Navigating common troubleshooting scenarios in hybrid settings
Summary and Future Directions
- Recap of key integrated WAAM process elements
- Recommended pathways for production validation and scaling up
- Next steps regarding testing, safety compliance, and quality assurance
Requirements
- Familiarity with fundamental industrial automation concepts
- Practical experience in welding or robotic programming
- Foundational knowledge of CNC machining principles
Target Audience
- Robotic welding technicians
- Manufacturing and automation engineers
- Technologists specializing in hybrid CNC and robotic processes
Testimonials (1)
Practical usages are very impressive.
